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SERVICES

Our Services

AEMS is one stop solution to all your MEP and Clean Room Requirements. From classifying your requirements, to understanding Global Trends, Conducting critical analysis, understanding possibility, conceptualization to creating world class clean rooms.

What We Offer Is :

  • HVAC Systems
  • Clean Rooms
  • Clean Room Equipments
  • Electrical
  • Piping
  • Validation
  • Facility Engineering Maintenance Services
  • Retrofit @ Existing HVAC Systems

AEMS integrated clean room systems interface with floors, ceilings, and mechanical components to provide an ultra-clean environment with effective control of air flow, pressure, temperature, humidity and filtration. They can be customized to match exact requirements and deliver an economical substitute to conservative construction without negotiating quality, durability or efficiency. Integrated clean rooms also utilize a flexible design that allows for fast, easy installation in a system that can be expanded or relocated as need be.

Our promise is not complete until we provide detailed, compliant documentation on the conditions existing in your cleanroom facility. Our certification reports are accurately equipped and professionally organized, to give you easy access to the information you need for evaluation and assessment of your cleanroom facility operational parameters.

HVAC Systems

AEMS Engineers specializes in the design, supply, installation, testing, commissioning, service and maintenance of Air Conditioning, Ventilation Solutions for all types of Clean Room, industrial and domestic environments.

The Cleanroom HVAC system is a blend of many elements that are to be carefully chosen to deliver required environmental conditions . Assured all these elements include Fillitra1ion levels. Blower and Motor Assembly, Cooling and heating coils, duct work, suppty and return modules, filters. grills, diffusers and dampers wtiich distribute controlled and conditionaed air to the required space.

A Cleanroom HVA.C system includes : High Quality and efficency air handling untis, air distribution and diffusion system with automatic regulation,air exhaust system, heating, cooling, dehumidifrying equipment to control temperature etc.

AEMS is a prominent service provider in dean room HVAC systems :

  • Design,Supply, Installation,Testing and Commissioning of Air Handling Units.
  • Design, Fabricate, Installation, Testing and Commissioning of Duct work.
  • Clean Room Validations as per ISO 14644 guidelines.
  • Engineering Documentation like DQ, IGt OQ and Test Reports as per GMP and ISO Guidelines.

Industries We Serve :

  • Pharmaceuticals
  • Bulk Drugs
  • Healthcare
  • Biotech
  • Commercial

Clean Rooms

AEMS integrated clean room systems interface with floors, ceilings, and mechanical components to provide an ultra-clean environment with effective control of air flow, pressure, temperature, humidity and filtration. They can be customized to match exact requirements and deliver an economical substitute to conservative construction without negotiating quality, durability or efficiency. Integrated clean rooms also utilize a flexible design that allows for fast, easy installation in a system that can be expanded or relocated as need be.

Our promise is not complete until we provide detailed, compliant documentation on the conditions existing in your cleanroom facility. Our certification reports are accurately equipped and professionally organized, to give you easy access to the information you need for evaluation and assessment of your cleanroom facility operational parameters

Project Delivery Approach:

  • Turn-key design buildClean rooms with an end user focus
    • Single point responsibility, accountability and performance.
    • Design to meet the customer budgets without compromising the quality of the products.
    • Fast track project, commissioning, training and handing over the facility
  • Brownfield clean roomspartnering with construction management firms and clients:
    • Combination of best products, systems and integration
    • Expertise, sequence of construction, proper know -how and adherence to clean room build technologies.
  • Process and System integrationproviding mission critical process performance
    • Identification of required utilities and made provisions in the ceiling and wall panels
    • Fully outfitted and ready for installation and start-up
    • Reduced time from concept to commissioning stage

Clean Room Equipments

We offer Clean Room equipment within the clean room for pharmaceuticals, healthcare and laboratory applications. We provide customised solution and design clean room equipments. The equipments are designed and supplied with ease of use and quality to meet the required regulatory guidelines. AEMS offers customised and superior quality equipments like:

  • Laminar Air Flow Cabinets
  • Dispensing Booths
  • Dynamic and Static Pass Boxes
  • Garment Storage Cabinets
  • Air Showers
  • Dedusting Booths
  • Centralised Dust Collection Systems etc

Electrical

AEMS provides electrical services from concept to commissioning of each project, enabling the client to conclude an optimum design, supply, installation, testing and commissioning of thefollowing:

  • HT / LT network
  • HT & LT Panels, Transformers
  • MCC, PCC, LDBs
  • Electrical layouts
  • Total Electrical load calculation
  • Power Distribution schemes, UPS Power distribution
  • Illumination, Clean room / Industrial / Commercial Lighting
  • Bus Bar routing & Cable trench

Plumbing / Piping

AEMS Offers wide range of plumbing solutions to meet the site / client requirements. These are catering to the requirements of various commercial, Healthcare, Infrastructure and institutional areas. Our experts ensure that proper measures are taken as per WHO Standards which also leads to protection of the treated water.

  • Water treatment and distribution
  • Rain water harvesting, treatment, reuse and disposal
  • Storm water disposal
  • Hot Water Generation Systems
  • Land Scape
  • Solid Waste management systems
  • Sewage water collection, treatment, reuse and disposal.

Validation

AEMS offers a complete clean room validation process to ensure that your controlled environment is performing as per user specifications. Clean room / HVAC validation shall be carried out to ensure that the facility is fit for its intended usage, meet the different regulatory requirements like US FDA, WHO, Schedule M. All tests shall be carried-out as per ISO 14644-3 guideline specifications.

Clean Room / hvac Validation Tests Include:

  • Air velocity measurement
  • Air exchange rate
  • Room pressurization test
  • Filter Integrity test-PAO
  • Non-viable particle count test
  • Recovery test
  • Temperature and Humidity measurement test
  • Light intensity test etc

Facility Engineering Maintenance Services

We understand the needs of the sector, both pharmaceutical and healthcare sectors. We provide the support manpower for the following services:

  • Operation and maintenance of utility equipments like HVAC Systems, Water treatment plants, Dust collection systems.
  • Maintenance of process equipments like RMG, FBD, Tablet Compression machines, Capsule filling machines, Coating machines and Packing machines etc.
  • Preparation of SOP’s, PPM Schedules, Calibration schedules etc
  • Preparation and executing the equipment qualifications like: DQ,IQ, OQ and PQ as per USFDA/WHO/cGMP
  • Pre-audit & Internal Checks
  • Training on Clean rooms, HVAC systems and Documentation as per current good manufacturing process.

Retrofit @ Existing HVAC Systems

An HVAC retrofit is a major undertaking for the facility department, the occupants and the organization’s management. It is also an opportunity — an opportunity that, because of the cost and disruption involved, might not come along again for decades. What’s more, the success of the project will shape the way that occupants and top management perceive the facility department — a perception that will influence the success of future facility initiatives. Taking the time to get the retrofit right is worth the effort.

There is a tendency when planning for HVAC retrofits to develop tunnel vision and focus on only a specific component or portion of the HVAC system. The chiller that is becoming unreliable or the air handler that no longer meets the needs of the conditioned space might be serious problems that demand to be addressed. But before making retrofit decisions, facility executives should step back and determine if other projects planned for the building will affect HVAC system operation.

For instance, upgrading the lighting system or installing more energy-efficient windows will reduce cooling loads. If those projects are planned in the near future, then a planned retrofit program for the building’s chiller should be scheduled after they have been completed. Reduced cooling loads will allow a smaller chiller, reducing both first and operating costs.

For Example, Belt driven fans (Both Forward Curved and Backward Curved) will be replaced with Direct Driven Plug Fans or EC Blowers.

Belt Driven Fans – Components:

Belt driven fans have many of components at work

  • Fan ⃰ inclusive the bearings
  • 2 Pulleys ⃰ with hubs for different shaft diameters (Fan and Motor)
  • Number of Belts ⃰
  • Standard Motor ⃰
  • Optional VSD Controller ⃰ If speed control
  • Clamping side of motors ( for Belt tension)
  • Optional Belt Guard ⃰
  • Efficiency is the cumulative sum of all components ⃰
  • ɳsFsys: ɳVSD*ɳMotor * ɳBelt*ɳBelt guard * ɳPulley * ɳFan. Aprox 60% -62% ⃰

The ⃰ marked components have influence on efficiency of the complete fan systems.

Direct Drive Fans – Components:

Plug Fans: Only 3 Components

  • Impellor
  • Standard Motor
  • VFD
  • ɳsFsys: ɳVSD*ɳMotor *ɳFan. Aprox: 65%-70%

EC Fans : Only 2 Components

  • Impeller
  • EC Technology ( Brushless DC Motor and Controller)